Powder Coating Services in New Jersey Built on Experience and Precision

Powder coating plays a critical role in protecting and enhancing metal surfaces across residential, commercial, and industrial applications. In New Jersey, where weather conditions and environmental exposure demand durable finishes, Powder Coating continues to be one of the most trusted surface protection methods available.

At Rusty Lions, powder coating has been a core service for more than two decades. Our shop supports projects of all sizes, from individual custom pieces to full scale production work. Every project receives the same level of attention, preparation, and technical precision because long term performance always starts with proper process.

Our Powder Coating Services

A Complete Powder Coating Facility in New Jersey

Rusty Lions operates as a full service powder coating and metal finishing facility located in New Jersey. Our equipment, workflow, and technical knowledge allow us to support a wide range of industries and project types. Steel, aluminum, and specialty substrates are handled in house using proven methods refined over many years of real world application.

Clients come to us for consistency, finish quality, and dependable turnaround. Our team manages each stage of the process internally, from surface preparation to final inspection, ensuring control over quality at every step.

What Powder Coating Is and Why It Matters

Powder coating is a dry finishing process used to apply a protective and decorative layer to metal and select non metal substrates. The coating material consists of polymer resins, pigments, and performance additives designed to form a uniform and durable surface once cured.

Unlike traditional liquid coatings, powder coating is applied using an electrostatic spray process. The charged powder adheres evenly to the prepared surface and is then cured in a high temperature oven. During curing, the powder melts and chemically bonds into a continuous protective film.

This process creates a finish that delivers strength, visual consistency, and long term resistance to environmental exposure.

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Why Powder Coating Is Preferred Over Conventional Coatings

Powder coating continues to replace traditional paint across many industries because of its performance advantages. These benefits are especially valuable in applications exposed to moisture, abrasion, heat, and frequent use.

Key advantages include:

Durability that resists chipping, scratching, and surface wear
Strong resistance to corrosion and moisture exposure
Excellent color retention and UV stability
Uniform coverage across edges and complex shapes
Extended service life that often exceeds fifteen years

These qualities make powder coating ideal for outdoor structures, automotive components, architectural elements, machinery parts, and furniture.

Our Powder Coating Process

Every successful coating begins with preparation. At Rusty Lions, process discipline forms the foundation of quality.

Surface Preparation

Surface preparation is the most important stage of powder coating. Metal surfaces are cleaned using abrasive blasting or mechanical methods to remove rust, oxidation, old coatings, oils, and surface contaminants. This step ensures optimal adhesion and long term coating performance.

Material and Finish Selection

Each project receives guidance on powder selection based on usage conditions, exposure environment, and desired appearance. Clients choose from a wide range of colors, gloss levels, textures, and specialty coatings including nylon and vinyl options.

Electrostatic Application

Powder is applied using professional electrostatic spray systems that deliver consistent coverage across all surfaces. Careful application ensures even film thickness and proper edge coverage.

Curing

Parts are cured in industrial ovens at controlled temperatures matched to the substrate and coating type. Proper curing allows the powder to flow, bond, and harden into a resilient protective layer.

Inspection and Handling

Once cured, parts are cooled and inspected for finish quality, uniformity, and surface integrity. Finished components are prepared for pickup or delivery with care.

Powder Coating Services We Provide in New Jersey

Rusty Lions supports a wide range of powder coating applications.

Automotive and motorcycle components including wheels, frames, brackets, and accessories
Architectural elements such as railings, gates, fences, and structural fixtures
Industrial and manufacturing components
Commercial equipment and fabricated metal parts
Indoor and outdoor furniture
Custom personal projects and specialty items

Our facility accommodates parts of varying size, shape, and complexity.

Supporting Metal Finishing Services

Powder coating performs best when paired with proper surface preparation and repair services. Rusty Lions offers complementary services to support long lasting finishes.

Sandblasting

Abrasive blasting removes corrosion, paint, and surface defects while preparing the substrate for coating. Multiple media options allow proper treatment for different materials and part conditions.

Metal Resurfacing and Welding

Worn or damaged metal surfaces can often be restored before coating. Welding and resurfacing services improve structural integrity and extend the life of coated components.

Cerakote for High Temperature Applications

Cerakote ceramic coatings provide thermal and chemical resistance for components exposed to extreme conditions. These coatings are commonly used in automotive and industrial environments.

Nylon and Vinyl Powder Coating

Nylon and vinyl powder coatings offer added impact resistance and corrosion protection for parts exposed to abrasion or moisture.

Industries we Serve

Rusty Lions works with a diverse range of clients throughout New Jersey. Our experience allows us to adapt to both custom projects and production level requirements.

Automotive and motorcycle industry
Architectural and construction professionals
Commercial fabrication shops
Machine shops and manufacturers
Residential homeowners
Clients seeking dependable powder coating solutions

Why Choose Rusty Lions for Powder Coating in New Jersey?

Decades of Experience

With over 20 years in the industry, Rusty Lions brings unmatched expertise to every project. Our long history ensures that we understand the nuances of powder coating and deliver consistent, high-quality results.

OEM-Level Precision

Our attention to detail matches the standards of Original Equipment Manufacturers. This commitment guarantees that every coated part meets the highest benchmarks for durability and aesthetics.

Comprehensive Services

We offer more than just powder coating; our integrated services include sandblasting, metal resurfacing, and specialty coatings. This means you get a complete solution under one roof, streamlining the process and ensuring quality.

State-of-the-Art Equipment

Our facility is equipped with advanced coating lines and industrial curing ovens. This cutting-edge technology allows us to handle projects of all sizes with efficiency and precision.

Customized Solutions

We work closely with clients to tailor finishes to specific needs, from color choices to texture preferences. This personalized approach ensures that your project aligns perfectly with your vision and requirements.

Commitment to Quality

Every project receives rigorous inspection and quality control, ensuring that the final product exceeds expectations. We pride ourselves on delivering finishes that are not only beautiful but also durable.

Transparent Communication

We keep our clients informed at every stage of the process, from consultation to completion. This transparency builds trust and ensures that there are no surprises along the way.

Fast Turnaround Times

While we never compromise on quality, we understand the importance of timely delivery. Our streamlined processes and efficient workflows ensure that your project is completed promptly.

Customer-Centric Approach

At Rusty Lions, client satisfaction is our top priority. We take the time to understand your needs and work diligently to deliver results that meet and exceed your expectations.

Cost of Powder Coating in New Jersey

Powder coating pricing varies based on project scope and requirements. In many cases, powder coating costs align closely with professionally applied paint while delivering significantly longer service life.

Clients often view powder coating as a long term investment that reduces maintenance and replacement costs over time.

Factors That Influence Pricing

Several factors determine the cost of a powder coating project.

Part size and weight
Surface condition and preparation requirements
Selected powder type and finish
Quantity of parts
Design complexity
Project scheduling requirements

Maintenance and Longevity

Powder coated surfaces require minimal maintenance. Routine cleaning with mild soap and water helps preserve appearance. With proper care, powder coated components commonly perform for fifteen to twenty years in demanding environments.

Frequently Asked Questions

Most metals including steel and aluminum are suitable for powder coating.

Service life typically ranges from fifteen to twenty years depending on environment and usage.

Powder coating produces minimal waste and contains no volatile organic compounds.

A wide range of colors and finishes is available to match functional and design goals.

Projects of all sizes receive the same level of care and attention.

Discuss Your Powder Coating Project

If you are looking for professional powder coating services in New Jersey, Rusty Lions offers experience, precision, and dependable results. From automotive components to architectural structures and custom metal work, our team delivers finishes built for performance and longevity.

Contact us to discuss your project and learn how powder coating can protect and enhance your metal surfaces for years to come.

Get In touch with us

Let us know if you have any questions by using the contact form below. We will get back to you as soon as possible. Please note our data privacy policy.

347-613-8103 / 973-459-8515
info@rustylions.com
12 Cork Hill Road Suite 8 Franklin NJ 07416

AT RUSTY LIONS, WE HAVE A REPUTATION FOR MAINTAINING THE HIGHEST DEGREES OF PROFESSIONALISM AND RESULTS.