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Powder Coating NJ

Your one-stop-shop for everything related to Powder Coating New Jersey

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Powder Coating

Enhance metal surfaces with decorative and protective powder coating..

About Powder Coating
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Rusty Lions Powder Coating specializes in thorough preparation of all metal surfaces..

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Powder coating provides a much more durable finish that can withstand harsh environments..


Welcome to Rusty Lions

For over 20 years, Rusty Lions has been the trusted name in metal finishing and high-quality Powder Coating NJ. If you're looking for coating solutions for metals like steel or aluminum, or non-metal items like acrylics, plastic, glass, etc., look no further than Rusty Lions. We are conveniently located in New Jersey with a modern booth and oven. We're fully equipped with state-of-the-art machines for prompt and friendly services.

A major benefit of powder coating is that it offers superior protection against natural elements like UV radiation, extreme temperatures, moisture, and corrosion. It is also an environmentally friendly alternative to liquid paint, producing less waste and harmful chemical toxins.

At Rusty Lions, we take extreme pride in our professional services and surface treatment expertise. From custom projects to production jobs, we can provide quality finishes for all your coating needs.

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About Our Powder Coating Services

At Rusty Lions, we are experts in Automotive, Motorcycle, and metal refinishing. Rusty Lions is dedicated to providing the highest quality service to customers because every customer is valuable to us. We specialize in powder coating, Cerakote for high-temperature applications, paint, sandblasting, Nylon and Vinyl Powder Coating, and similar services.

We also perform welding along with outdoor and indoor furniture and railings, powder coating and refinishing, support machine shop and manufacturing finishing services, and metal finishing.

Along with a customer-oriented experience, we always focus on providing better services than the previous one. That is the reason for making us the most trustable company in metal finishing services.

Why Choose Us for Powder Coating Services?

Over 20 Years of Experience

We have over 20 years of experience in powder coating, sandblasting, spray painting, and other surface treatment solutions.

Certified Specialists

A team of highly experienced and certified professionals will handle your project end-to-end.

Modern Equipment

To provide the highest level of services, we're equipped with modern booths and ovens to handle any job and material like steel, aluminum, plastic, wood, or glass.

Guaranteed Satisfaction

We only stock the best quality powders from Dulux, Prismatic Powders, and more to ensure your complete satisfaction. Our technicians and applicators are trained to provide minute attention to detail in every project. We also offer product liability and insurance on every work.

We Serve All Industries

We offer our powder coating services across New Jersey to homes, businesses, fabricators, and automotive shops.

Industries we Serve


We are here for all your Powder coating needs.

What is Powder Coating in New Jersey?

Powder coating is a dry finishing process that started during the 60s in the US. The process refers to the application of dry powder over metal substrates. It provides a protective coating over common items such as automobile parts, household appliances, aluminum extrusions, outdoor furniture, etc.

The powder is made of polymer resins that provide a uniform finish over thousands of substrates, including metal and non-metal components. The durability, adaptability, and longevity of powder coating make it the preferred finishing method over conventional paint.

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Commercial Applications for Powder Coating

There are many benefits to ....

the powder coating process, especially the cost-effectiveness.
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Architectural Applications for Powder Coating

Rusty Lions provides ....

architectural powder coating solutions in New Jersey.
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Hobbies & Personal Powder Coated Projects

Powder coatings provide ....

a durable, cost-effective, environmentally friendly solution.
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Automotive Services

One of the most ....

in demand uses for our powder coating services.Powder coating not only provides an incredibly durable.
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Sandblasting Services Components

Rusty Lions provides ....

sandblasting to ensure proper surface treatment.
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Color Charts

Powder coating has ....

literally thousands of color and texture choices.
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How does Powder Coating Work?

Powder coating involves the spraying of dry powder onto a surface and then baking it at extreme temperatures to create a uniform and durable finish. Our experienced applicators use an electrostatic powder gun to spray colored powder. The powder is contained in pressurized air, which passes over an electrode in the gun, giving a positive charge to the powder which adheres to the metal surface.

At Rusty Lions, we provide an exceptional finish with excellent durability. From architectural elements like railings and light poles to commercial and end-product applications like machine parts or outdoor furniture, our Powder Coating services can increase the life of your products at about the same cost as professionally applied paint.

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Customer service

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Our Services

  • Aluminium & Steel Powder Coating
  • Pre-treatment of Metal Components
  • Sandblasting
  • Restorations
  • Wide Range of Powder Coating Colors Available
  • Durable Finishes for Long-lasting Products
  • Decorative as well as Protective Finishes
  • We Handle Large & Small Powder Coating Projects
  • Custom Works
  • Fast Turnaround Times

What we Powder Coat?

  • Auto Parts
  • 2-wheeler Frames
  • Doors & Windows
  • Metal Components
  • Aluminium Extrusions
  • Commercial Fittings
  • Furniture
  • And Much More


Call us for your Next Project.

The Benefits of Powder Coating

Powder coating has gained a reputation for its uniformity, hardness, and durability. It is widely used on automotive parts, agricultural equipment, outdoor furniture, and other objects. It is also commonly used on architectural elements like window and door frames, railings, fences, balustrades, etc.

Powder coating offers a very durable, long-lasting, and economical finish with a wide array of color and texture options. Powder-coated products are resistant to wear like chips, scratches, and fading, as well as against weather elements like UV radiation, moisture, and extreme temperatures.

You're spoilt for choice with gloss, metallic, and clear color options. Texture options range from smooth to wrinkled, matte, and even rough for hiding imperfections.

Powder coating's exceptional durability allows materials to withstand the test of time and serve you well for many years before needing to be replaced. It can last up to 20 years and is known for its chemical, corrosion, and weather resistance.

Powder coating can also help you comply with numerous laws while saving you money in the long run.

We also Specialize in Pre-treatment

The metal substrates have to be cleaned before powder coating is applied. Even with the perfect application, the final finish will fail to a degree if the surface has been improperly treated or cleaned. Any contamination like dirt, oil, or grease, may result in aesthetic defects and cause poor adhesion powder adhesion to the surface..

At Rusty Lions, we follow a meticulous procedure to prepare and clean surfaces before any job. We can clean and decontaminate substrates for a successful pre-treatment before powder coating application.

We understand that proper pre-treatment can make all the difference to the powder coating finish you desire which ensures durability and longevity along with corrosion resistance. 


Call us for your Next Project.

Frequently Asked Questions

As professional tools & labor are frequently required, powder coating is usually more expensive than painting. Whether you do it yourself or pay a professional, painting may be inexpensive. In the case of powder coating, a metal double bed frame, for example, costs roughly $250 to $300 to have professionally powder-coated, which includes material & labor charges. It also includes the expense of sandblasting, which is sometimes required before applying the powder to remove the prior finish.

In comparison, painting it yourself will cost you around $50 in materials. It will cost roughly $100 to $150 to hire a professional to do it, including paint and labor. To achieve a long-lasting & durable finish, one must take into consideration the proper usage of the equipment as well as the proper application of the powders. Powder coating has become successful in making an impression of durability, affordability, and Eco-friendliness. That is why most manufacturers opt to use this technology in their products, especially in bulk production.

Powder coating at home can be challenging; if you wish to do it yourself, regular painting is the best alternative. The complexity of the powder coating operation makes it difficult for anyone who is not an expert in its execution. Powder-coating kits are available for purchase; however, they are primarily helpful for tiny objects. For smaller items, you may purchase DIY powder kits for $100 to $200.

Nonetheless, if you need to powder coat something professionally, you could pay anywhere from $100 - $500 or a charge of $55 to $75 per hour of labor. Powder coating anything large or medium-sized also usually necessitates the use of specialized equipment, whereas painting may be done & completed in the comfort of your own house or backyard.

Powder Coating is the best and modern way of surface finishing, which, unlike the traditional wet paints, uses the dry method of coating items or surfaces. On average, powder coating various car parts & accessories can cost about $2,000. The cost of Powder coating a car ranged from $1,000 to $3,000 in the US for 2019.

Although conventional powder coatings provide no evident danger to the human body, they may induce irritation and allergy when exposed to the human skin, eyes, & respiratory tract. The curing agent is much more hazardous than the resin in most powder coating resins. When formed into a powder coating, the toxicity of the curing agent is reduced to practical non-existence. Animal studies have revealed that there is no mortality or injury symptom after inhaling the powder coating, although there are varying degrees of irritation to the eyes and skin.

Powder Coating suspension or any other vehicle parts requires a similar process, which basically involves placing the powder-coated surface in an oven, then subjected to heat until it reaches its melting point. The finish is really impressive and very attractive, and the layer it creates is so sturdy, which is actually highly resistant to corrosion, abrasion, and scratches, unlike any other conventional wet paint.

The cost of powder coating varies by a great deal in the metal manufacturing industry. When calculating powder coating costs, you must consider whether to utilize a thermoset or thermoplastic product and determine the type of equipment, labor cost, etc. Hence there is no established cost as it depends on many variables; for more inquiry & more information, contact our experts today!

While powder coating demonstrates several essential & vital advantages over liquid coating, there are also some limitations to the process. These include:

  1. The range of suitable materials;
  2. Difficulty in producing even, thin coatings;
  3. Waiting times for custom coatings and color change,
  4. Longer & more costly drying and curing process for large parts
  5. Greater start-up costs.

The powder coating procedure begins with the removal of the tire and valve, leaving only the wheel, which is then cleaned to remove any dirt & grit before being chemically dipped to remove any old coats of paint. Following that, the powder coating is applied using compressed air. Since it is driven through a nozzle, it brushes against an electrode, which gives the powder a positive charge, resulting in a smooth coating that is cured in an oven for an exceptional finish.

The end finish greatly depend on the preparation of the surface. Preparation of the substrate or layer is vital to produce a quality coat. The surface or product which is to be coated must be free from oil traces, lubricants, and dirt particles. This is the primary step towards achieving a successful and high-quality finish. It is important to thoroughly clean the area and ensure that no chemicals or particles are present to avoid uneven coats. If correct preparation is not done, the quality of your finish might be negatively affected.

Powder coating is an excellent alternative for traditional wet painting used for automotive and other metallic materials. It is a process of application of a layer of a specially treated solid pigment in the form of a dry powder to a surface. Heat is then applied to the surface, causing it to undergo a chemical reaction as the temperature goes up. Following the chemical reaction, the powder melts & re-solidifies into a single solid surface that matches the contours of the item that is being coated.

Powder coating has more advantage over wet painting as it is cheaper, more ecologically friendly & creates a much more durable surface that is scratch-resistant. Moreover, an electrostatic coating is also applied in this process. This actually commences application by putting the powder into the target area using tribo or charging guns. Basically, a container is placed at the bottom with an air cavity where it is filled with powder for sticking a pre-heated coat to the surface, which is to be applied with the powder.

The cost of powder coating or sandblasting (a broad term that excludes other blasting processes) varies in the metal manufacturing industry. By a great deal, actually. When calculating powder coating costs, you must consider whether to utilize a thermoset or thermoplastic product. Thermoplastic is less expensive, but it is also less robust and heat resistant.

So, once again, it is dependent on the component to be coated. Do you require a more robust, heat-resistant coating? Before powder coating, components may need to be blasted. This treatment raises the expenses. The usage of specific colors also plays a role. For more inquiries & information, contact our experts today!

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